
Innovation
Technology to Innovate
Our Cutting edge technology enables Bungasari to yield a high-quality wheat flour. The exceptional technology allows the production process to be more effective, efficient & flexible in fulfilling the production target and serve the market demand for hygienic, affordable, reliable and high-quality wheat flour.
Flour Mill Blending, Robotic Arm ,Cogen System & Solar Panel Power Plant
At the Bungasari Cilegon factory, our automated system consists of 800 MT/h wheat unloading system, three (500 MT/day) milling lines, three (500 MT/day) flour-blending facilities and 100 MT/day premix plant complete with hot sealing system. The final products are packaged using high speed carousel packers and palletized with 6 robotic units & two (60 pack/minutes) lines retail product completed with robotic case packer system. We also utilize exhaust gas waste to reduce electricity consumption by using a Multi Energy Chiller (Cogen System) at the Bungasari Cilegon factory. As well as implementing a 2.4 MWp rooftop PLTS at the Medan factory to produce clean electrical energy for the factory's needs.
Cilegon Flour Mills Facilities Technologies Preview:
- Advanced Wheat unloading system
- Wheat storage (steel silo) 74.000 MT (Phase 1) & 66.000 MT (Phase 2) bringing the total capacity to 140,000 MT
- Milling Lines of total 1.500 MT/day (Phase 1) & 1.500 MT/day (Phase 2)
- Mixing plant
- Premix plant
- Robotic stacker
- Automated Retail packer
- Jumbo bag system, direct loading system
- Bulk loading system
- The storage capacity for finished products is 10,000 MT and the racks for 1 kg consumer packaging are 500 MT, bringing the total capacity to 10,500 MT.
Medan Flour Mills Facilities Technologies Preview:
- Drive through wheat unloading system
- High capacity for wheat silo storage 104.500 MT
- Milling lines 500 MT/day & 300 MT/day. In mid 2023 will be 1000 MT/day & 300 MT/day
- Mixing Plant 2 lines. In mid 2023 will be 3 lines
- Semi automatic sewing system
- Automatic robot palletizers
- Vertical bagger for retail product
- Direct loading system
- Jumbo bags filling station
- Flour storage existing 5,786 MT & By product storage 2,268 MT
- Solar Panel electric power source 2.4 Megawatt – peak
Makassar Flour Mills Facilities Technologies Preview:
- Drive through wheat unloading system
- Wheat silo storage 27.500 MT (steel silo)
- Milling lines 2 x 300 MT/day
- Automatic Retail packer
- Flour storage existing 4.470 MT & By product 1.134 MT
Recognition and Certification
- World Class Milling Facilities
- SNI 3751 : 2018 Certification
- FSSC 22000 ver. 5.1 Certification
- ISO 9001 : 2015 Certification
- ISO 14001 : 2015 Certification
- ISO 17025 : 2017 Certification
- Halal Assurance System (HAS) 23000 Certification
- Halal Certification
Application of the latest flour milling & flour blending facility, and a qualified management system becomes the foundation for our journey to realize the company’s vision to become the leading wheat flour producer in Indonesia.